What does a HACCP plan look like?
Within the HACCP plan, the safety of food is ensured so that it does not harm the health of the consumer. Food safety is recognized in four different forms, namely (micro-) biological, chemical, physical, and biotechnological food safety.
The plan describes all processes that are important in the reception, preparation, production, packaging, storage, and transport of food. In the following diagram all typical elements of the HACCP plan are described, this is what a HACCP could look like.
Section |
Element |
Guidance |
|
Management Systems |
|
1 |
Scope and Purpose |
Defines areas of operation and products covered by programme |
2 |
Business Outline |
Describes business activities |
3 |
Food Safety and Quality Policy |
Top level organizational policy describing company commitment to food safety and quality |
4 |
Management Responsibility |
Describes organization responsibilities and roles for food safety and quality |
|
HACCP System |
|
5 |
HACCP Methodology |
Describes methodologies utilized for development of the HACCP programme |
6 |
Definition of terms |
Definition of terms used in the programme |
7 |
Product Description |
Describes product in terms of food safety criteria including elements critical to food safety |
8 |
Flow Charts |
Documents all operational steps and inputs for products across scope of the programme |
9 |
Hazard Analysis |
Analyse each process step in terms of food safety hazards; chemical physical and microbiological hazards. Conduct risk analysis of individual hazards and execute CCP Determination of significant hazards and controls using HACCP Decision Tree. |
10 |
HACCP Audit Table |
Summarise findings of CCP Determination and detail monitoring and corrective actions |
11 |
Verification |
Detail verification activities undertaken to ensure HACCP Programme is effective |
12 |
Validation |
Detail confirmation of key food safety and quality parameters |
13 |
Standard Operating Procedures SOP |
Provide SOPs for all critical control point (CCP) management |
14 |
Document Control |
Detail register of documents and document control procedures |
15 |
Master List of Forms |
Detail all monitoring forms in use |
|
Support / Prerequisit Programmes |
|
16 |
Approved Supplier Programme |
Programme for selection and control of suppliers used within scope of operations |
17 |
Allergen Management |
Describes how allergens are managed and controlled in operation |
18 |
Calibration |
Describes systems for ensuring monitoring equipment is calibrated and validated |
19 |
Cleaning and Sanitation |
Details cleaning and sanitation procedures, frequencies and monitoring |
20 |
Good Manufacturing Practice GMP |
Describes all GMP practices essential for the operation and monitoring |
21 |
Control of Foreign Materials |
Details controls employed for foreign bodies in food products |
22 |
Personal Hygiene |
Details expectations and procedure for personal hygiene of employees and visitors |
23 |
Visitor Protocols |
Procedures particular to visitors to the facility and contractors |
24 |
Training |
Training requirements, competencies and records for staff |
25 |
Labelling and Specifications |
Labelling and specification requirements and management for products |
26 |
Pest Control |
Details pest control expectations and monitoring |
27 |
Maintenance |
Details of preventative maintenance programmes |
28 |
Traceability |
Details of tracebility systems employed for all materials used and produced by the operation |
29 |
Non-conforming Product |
Actions taken, management and monitoring of non-conforming product |
30 |
Corrective Action |
Corrective action requirements for all failures including records and root cause analysis |
31 |
Customer Complaints |
Complaints protocols, monitoring and communications |
32 |
Food Recall |
Actions taken in the event of a potential and actual food recall |
33 |
Food Defense and Security* |
Actions taken to manage risk of threats to product. *Applicable clients |
34 |
Food Fraud* |
Actions taken to manage risk of fraudulent materials used by the facility. *Applicable clients |
More information?
Do you want to know more about HACCP? With our HACCP Checklist, you can easily check all requirements of HACCP.